Kingdream mining Tricone bit
Rotary Rock drilling tool For Mining Blast hole
Kingdream Public Limited Company of Sinopec Oilfield Equipment Corporation(shortly referred to as Kingdream) is a backbone National High Tech Enterprise, leading domestic and the largest oil bit manufacturer in Asia.
By continuously pushing forward technical innovation and product upgrading,Kingdream has formed its technical system with internationally advanced level and independent intellectual property rights. Technical cooperation has been carried out with more than 30 domestic and foreign universities and scientific research institutions.Researches in Kingdream regarding material technology for cutting elements used on oil-well drilling bits,bearing structure and material, and drill bit hydraulic technology are at the leading position domestically.
Our production line is equipped with more than 300 sets of advanced numerical control equipment, such as five axis machining center, which represents the world’ s advanced level. lt can produce 3-1/2 to 36 inch roller cone bit, with advanced detection and test equipment such as plasma spectrometer, TC imager, new composite rock breaking tester, 600KN bit test bench,greatly improved product quality stability, the company has passed APl,IS0-9001 quality management system certification and international HSE management system certification.
Relying on abundant technical strength, advanced manufacturing technology, perfect quality management system and ample experiences in regard to R&D and production of drill bits and drilling tools for oil and gas drilling applications, Kingdream company also made significant achievements in development and manufacture of drilling tools for construction and excavation. Aiming at metal lurgy, coal, mining and other engineering fields, K series mining tricone bit is developed.
Kingdream mining tricone bit
PRODUCT INTRODUCTION
K series mining tricone bit is suitable for the construction of blast holes in metal lurgy, coal,mining and other engineering fields.
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Non-sealed roller bearingRoller bearing structure with no seals, the bearing is air cooled. The bit product with such bearing structure has higher economy, and suitable for mining areas with less underground water.
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Sealed roller bearingRoller bearing structure with rubber ring seals, the bearng cavity is filled with grease, which can effectively lubricate and also cool the bearing. The bit product with such bearing structure has alonger service life.
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Sealed journal bearing:Journal bearing structure with metal-seal,which is suitable for the driling conditions of high WOB and high ROP. In additional, precisely designed and processed compensator system can better protect the bearing sealing system and effectively improve the service life of the product.
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Premium TCIAdopt tungsten carbide insert with high strength and toughness, optimize the insert material to improve the fracture toughnessresistance and wear resistance of the insert; According to the diferent formation, the appropriate insert shape is selected, including conical-spherical insert, spherical head insert,oval insert, etc,The optimized design ofinsert row, insert number and exposure height oinsert, etc. gives full play to the cuting ability and cutting speed of the bit, so as to make the bit more aggressive and increase ROP.
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ReinforcedThe shirttail and head O.D.are reinforced by wear-resistant tungsten carbide insert to enhance the overall wear resistance,so that it can effectively protect the bearing, prevent the diameter shrinkage and extend the service life of the bit.
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Wear resistantWear resistant alloy is applied to the forward side of the head to improve the wear resistant of the head and prolong the service life of the bit.
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Anti-back flow valvethe one-way valve device installed at the entrance of the bit slurry holewhich can avoid the drilling cuttings into the bearing cavity when the air flows back and extend theservice life of the bit.
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Air filtertubeThe air filter tube guides air into the bearing cavity to cool the bearingand the air can also be filtered at the same time to reduce the inclusion of rock debris into the bearing cavity so that bearing life is extended.
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Cone Shell EnhencementImprove the cone shell hardness to enhance its wear resistance; add auxiliary teeth between the main teeth to delay the wear of the shell and prevent tooth loss
Product model list
| Bit size | Bit type | |||
|---|---|---|---|---|
| inches | mm | Soft formation Hard formation | ||
| Compressive strength of rock (Mpa) | 0—100—200-300-400 | |||
| 6 3/4 | 171 | K442 K542 K742 | ||
| 7 7/8 | 200 | K432 K542 K642 K742 | ||
| 9 | 229 | K722 | ||
| 9 7/8 | 251 | K432 K515 K542 K625 K642 K722 | ||
| 10 5/8 | 270 | K532 K632 K642 K722 | ||
| 12 1/4 | 311 | K542 K617 K642 K625 K645 | ||
| 13 3/4 | 346 | K532 | ||
| 15 | 381 | K535 | ||
| Bit size | Product type | Recommended WOB(lbs) | Recommended ROP (r/min) | |
|---|---|---|---|---|
| inches | mm | |||
| 6 3/4 | 171 | K442 | 13000~35000 | 120~60 |
| K542 | 16000~40000 | 100~70 | ||
| K742 | 25000~48000 | 90~60 | ||
| 7 7/8 | 200 | K432 | 14000~32000 | 125~60 |
| K542 | 20000~50000 | 110~60 | ||
| K642 | 25000~53000 | 85~55 | ||
| K742 | 25000~53000 | 85~55 | ||
| 9 | 229 | K722 | 32000~73000 | 90~60 |
| 9 7/8 | 251 | K432 | 15000~45000 | 125~60 |
| K515 | 17000~47000 | 115~60 | ||
| K542 | 20000~50000 | 105~60 | ||
| K625 | 25000~55000 | 100~60 | ||
| K642 | 30000~60000 | 95~60 | ||
| K722 | 35000~80000 | 90~60 | ||
| 10 5/8 | 270 | K532 | 23000~53000 | 110~60 |
| K632 | 30000~60000 | 100~60 | ||
| K642 | 32000~70000 | 95~65 | ||
| K722 | 34000~85000 | 90~60 | ||
| 12 1/4 | 311 | K542 | 30000~70000 | 105~60 |
| K617 | 35000~90000 | 110~60 | ||
| K625 | 37000~90000 | 100~60 | ||
| K642 | 37000~90000 | 95~60 | ||
| K645 | 37000~90000 | 95~60 | ||
| 13 3/4 | 346 | K532 | 35000~80000 | 110~60 |
| 15 | 381 | K535 | 36000~85000 | 110~60 |
Application cases
9 7/8 K542 bit used on site in Arizona, USA, The total footage of the bit, the ROP and the cost performance are all high, which have won the praise of users in the mining area.
| BIt Type | Accumulated footage(ft) | Accumulated using time (h) | ROP(ft/h) | |||
|---|---|---|---|---|---|---|
| 9 7/8 K542(Kingdream) | 7374.03 | 56.01 | 131.65 | |||
| Factory A | 5745.79 | 48.71 | 117.95 | |||
| Factory B | 6753.42 | 58.89 | 114.69 | |||
| Factory C | 4405.13 | 41.98 | 104.94 | |||
| Note: the data in the table are averages | ||||||